PRODUCT SERVICES
Experts in Machining Castings
Iron, Steel, Aluminum, Brass, Stainless, Phenolics
& Composites
The right tools in the hands of the right people ensures
high performance.
Complete Parts Catalog
pdf format - 2.3MB
Acrobat
Reader is required
Defense & Aerospace
| Flow Transfer & Control
| Fluid Power Components
Fluid Power Products
| Industrial Equipment
| Packaging Equipment
| Manifolds
Click on pictures for a larger view.
Defense &
Aerospace
Gear
Case Assembly
- Two parts get bolted together without a gasket;
surfaces had to absolutely flat
Used
on the turret of a tank
- Extremely complex with many machined surfaces relating
to each other
Cast iron casting
|
Brackets, Arms and Spigots
-
Low
volume (8—32 piece lot sizes)
- Anodized (green)
- Painted (white)
- Part numbers stamped onto each piece for traceability.
Aluminum flat and bar
top
|
Flow Transfer
& Control
Pump
Impeller
- Threaded bushing placed in part while molded
- Turn fins on both sides to required angle and diameter
- Lot sizes of 25 - 40 pieces
Kynar
|
Housing
- Close Tolerance 5” diameter bores
- .001—.002 diameter tolerance
- Lot sizes 50—75 pieces
Cast Iron
top
|

|
Fluid Power
Components
Housing, Pinion
- Complex parts with .001 true positioning
- Diameters +/- . 0005
- Lot sizes 250 - 300 pieces
Cast Aluminum
|
|
Housing, Drive
- Bore Diameters +/- .001
- Cylindricity .0005
- Lot sizes 25 - 50 pieces
Cast Aluminum
top
|
|
Fluid
Power Products
Detent Housing
- Close tolerance bores from ear to ear
- Keyway milled into ears
- Stringent deburring specifications
Cast Iron
|
|
Manifolds
- Flat sealing surface tolerance +/- .0005
- Eight parts stacked on each fixture
- Quantities 1000 - 1500 pieces
Aluminum Casting
top
|
|
Industrial
Equipment
Transmission Housing
- Large 16” bore had to be held +/- .001 / -.000
- Part weighed over 100 pounds
- Perfect job for the FA-630 because of the complexity
of machined features and size
- Quantities 250 - 500 pieces
Grey Iron
|
|
Strut
- Close tolerance line boring +/-.0005
- Three-part assembly
- Parts shot-peened prior to assembly
- Riveting and assembly performed at IIM
Aluminum
top
|
|
Packaging
Equipment
Brackets
- No close tolerances
- Quantities 250 - 500
Grey Iron
|
|
Flange Flat
- Outside edge rail is machined in our facility
- Machined on an arc using a CNC Horizontal
machining center that indexes parts
- Holes are drilled & tapped at machineWeldment is
supplied by customer
Grey Iron
top
|
 |
Manifolds
Hydraulic Manifold
- Complex machining on all six sides
- Close tolerance bores (.0005)
- Zero burrs
- Quantities 15 – 25
Mild Steel
|
|
Hydraulic Manifold
- Machining and porting on all six sides
- Thread milling of larger ports
- Lot Sizes 10 - 25
Aluminum
top
|
|
|
About IIM | Facilities
| Products | Contacts
| Customers | Home
Copyright 2003 © Ingenuity Industrial Machining
Design
by Troolin
information@troolin.com