LATHES

Two side-by-side VTL's for better productivity and shorter through-put time. Click picture for larger view.

DAEWOO Puma V15 vertical turning center with Fanuc 18i control, 50 HP, 2 speed, 10 Station Turret, 25-2500 RPM, 18” Kitagawa chuck, maximum swing 31.5”, maximum turning diameter 25.6” and maximum turning length 25.6”.

2006 DOOSAN / DAEWOO PUMA V400 CNC Vertical lathe with Fanuc 21i control, 25-3000 RPM spindle, 30 HP, 8 station turret 15” Kitagawa chuck, max swing 24”, maximum turning diameter 19”, maximum turn length 16”

DAEWOO Puma V15 vertical turning center with Fanuc 16TA control, 40 HP, 10 Station Turret, 25-2500 RPM, 18” Kitagawa chuck, maximum swing 31.5”, maximum turning diameter 25.6” and maximum turning length 25.6”.

NAKAMURA Tome Slant 3, 2-axis lathe with Fanuc 6 TB control, standard tool holder, 25/20 HP spindle motor, 2-speed gear box, 10” chuck, 3500 RPM, 2.5” bar capacity, maximum turning diameter 15.74”, maximum turning length 22”, 12 station VDI turrets, programmable tailstock, chip conveyor, auto door, tool life management.

MIYANO JNC-60, 2-axis lathe with Fanuc OT control, standard tool holder, 20 HP spindle motor, 10” chuck, 3000 RPM, 2.375” bar capacity, maximum turning diameter 14”, maximum turning length 18.5”, 8 station turrets, chip conveyor, programmable tailstock, programmable part catcher, bar feeder.

MORI SEIKI DL-20 W / LG-05 Gantry Loader, twin spindle, 4-axis lathe with Fanuc 0 TTC control, standard tool holder, 15/10 HP spindle motors, 2 – 8” chucks, 4000 RPM, 2” bar capacity, maximum turning diameter 9.4”, maximum turning length 9.1”, 2–12 station turrets, chip conveyor, auto doors, center shutter door, coolant filtration unit, tool life management, custom macro “B”, tool pre-setters.

(2) MORI SEIKE DL-20, twin spindle, 4-axis lathe with Fanuc 16TTA control, standard tool holder, 15/10 HP spindle motors, 2-8” chucks, 4000 RPM, 2” bar capacity, maximum turning diameter 9.4”, maximum turning length 9.1”, 2-12 station turrets, chip conveyor, auto doors, center shutter door, coolant filtration unit, tool life management, custom macro “B”.

MORI SEIKE ZL-15, 4-axis lathe with Fanuc 15TT control, standard tool holder, 15/10 HP spindle motor, 6” chuck, 5000 RPM, 1.5” bar capacity, maximum turning diameter 9.0”, maximum turning length 20.7”, 12 station upper turret, 8 station lower turret, chip conveyor, tool life management program.

TUDA TudorMax 15” x 41” gap bed manual engine lathe with English / Metric threading.

VERTICAL MACHINING CENTERS

KITAMURA MyCenter 4B, 4-axis machining center with 30 tool automatic tool changer, X 44”, Y 22” travel, Tsudakoma pallet changer, 6000 RPM spindle, Fanuc 11 MF graphics control

HAAS VF2 CNC, 12 Station umbrella tool changer, X 30”, Y 16”, Z 20”, 7500 RPM Spindle, 40 taper spindle

LAGUN FTV-2 manual milling machine with 3-axis, .0001 resolution digital readout, power feed.

LAGUN FTV-1 manual milling machine with 3-axis, .0001 resolution digital readout, power feed.

HORIZONTAL MACHINING CENTERS

2005 KITAMURA MYCENTER HX630i  CNC horizontal machining center with automatic pallet changer, Kitamura-Fanuc 16iMB control with custom macro-B programming, 24.8” x 24.8” table, axis travel of X: 39.4”, Y: 31.5” & Z: 32.3” with 1969 ipm rapid traverse system, 12,000 RPM spindle, Live 4^th axis, 35 HP spindle motor w/2 speed geared head., CAT-50 spindle nose, Auto tool changer with a 50 tool magazine, tool life management, synchronized rigid tapping, touch probing, 1,000 psi coolant through spindle system (DIN/flange type) and turbo side discharge chip conveyor.

MORI SEIKI NH 5000 horizontal milling machining center with pallet changer, high pressure coolant, 40 HP, 8000RPM spindle, 60 tools, touch probing, travels X 25", Y 23.5", Z 28.5"

BALANCERS

HOFFMAN HDV-30.1SP, vertical, single plane, hard bearing suspension, 20” Clausing drill unit, chip removal system (2000)

HINES HVD50-P, vertical, single plane, hard bearing suspension, 15” Clausing drill unit, chip removal system. (1990)

HOFFMAN Horizontal 2-plane balancer, 5 HP, 1 to 50 lbs. Weight with an unbalance reduct ration of 95%

INSPECTION EQUIPMENT

BROWN & SHARPE Xcel 7107 Coordinate Measuring Machine with X 26”, Y 40”, Z 26” travel. PC-DMIS System Software and Data Page RT for Windows statistical evaluation software.

BROWN & SHARPE DFX Coordinate Measuring Machine with X 18”, Y20”, Z16” travel. PCDMIS System Software Ver. 3.2

DELTRONIC DH-14” MPC Optical Comparator with microprocessor, 10X lens and electronic probe.

MITUTOYO PH-30 Optical Comparator with Micropax 2 digital readout, electric eye sensor

SURFOMETER system 1 surface roughness measuring system.

MITUTOYO JJ-201 surface roughness tester RA – RU – RZ – RG measurement analysis

MITUTOYO Bore Gage 1.4” to 24.0”

MITUTOYO Digimatic bore gage system range .05” – 2.0”

MITUTOYO Digimatic indicator

MITUTOYO digital bench mic 0” – 1”

FOWLER bench centers with 1/2" – 3/4" expandable collet locators on centers

Micrometer set 0” to 24”

3 - Gage Block Sets, Grade A, 82-piece set.

2 – 24” x 36” Inspection grade granite surface plates.

2 – 18” x 18” Inspection grade granite surface plates.

STARRET 12” Digi-Check height micrometer

Plug gage set, .028” to .502” Class “X”, 475 pieces.

MISCELLANEOUS

AUTOMATED FINISHING 2B3, Vibratory Tumbler, 3 cubic foot capacity, process controls with cycle timer.

CAMMAN Tap disintegrator, model D-86, 250 Amp output, 18” x 24” T-slotted table, power down-feed.

MIYANO TSV-21 Drill and Tap Machine, X 12”, Y 8-5/8”, Z 8”, 5HP, BT30 taper, 80/8000 RPM spindle, 12 station tool changer

CINCINNATI centerless grinder, ¾” to 3” diameter parts with a 2” to 12” length

Vertical Broach, 7-1/2 HP with 46” stroke

MANAGEMENT SYSTEMS

VISTA 3.2, Windows-based manufacturing software system has time-phased material planning, production scheduling board, on-line order tracker, part and job tracker, and job costing module. Electronic date interchange (EDI).

CAD/KEY, Version 7 CAD system software, has ability to download CAD drawings in IGES, .DWG, .PRT, .PDF, .DXF, and .CDL formats.

GEOCAM/GEOPATH software used for computer aided manufacturing. System runs on networked system.

SURF CAM 2002 computer aided manufacturing software

AUTOCAD 2000 computer aided design software

ROBOTIC CELLS

This equipment is owned and physically located at our parent facility, Hi-Lo Manufacturing in Brooklyn Center, Minnesota. All orders appropriate for this equipment will be run through Ingenuity Industrial Machining.

Robo Cell # 3:

1-Fanuc M-16IT Gantry Robot with Vision System, and remote-mounted R-j3 “I’ Size RIA-compliant controller and Handling Tool Software. 6-axis mechanical unit, 16 Kg (35.2 lbs.) payload with a 1.45 Meter (57 in.) 360-degree reach.
1- 24-inch over/under conveyor that coupled with the vision system minimizes set up times for varying parts. Top conveyor feeds cell, robot place finished product on bottom conveyor.
2-Mori Seiki SL203 CNC Lathes, 2-axis with Fanuc 18T control, 15/10 HP spindle motor, 8” chuck, 4000 RPM, Maximum turning diameter: 15.0”, Maximum turning length: 18.1”
1 -Haas VF-0 CNC Vertical Machining Center, Axis travel: X: 20”,Y:16”,Z:20”, 20HP 7500 RPM spindle 40 taper, side mounted 24 tool changer.
1-Hoffman HDV-30.1 vertical, single plane hard bearing suspension balancer
1-Deburr Station

(Robo Cell is RIA R15.06 Safety Requirement compliant)

Click on any thumbnail to view the set of pictures.

Sequence of
Robo Cell #3 Operation
Video 1 (1.2MB)
Video 2 (2.4MB)
Video 3 (2.6MB)

Video 4 (2.4MB)
Video 5 (2.4MB)
Video 6 (2.2MB)
Video 7 (1.8MB)

Robo Cell # 1:

2-Panasonic AW-010A pick and place 6-axis industrial robots, 10 Kg (22 lb.) payload with 63.5” radial reach, AC servo motors and brakes on all axes, touch sensing, communications port, 32 bit RISC-based control.
1 input and 1 output conveyor with adjustable sides for change in diameter of product input coupled with a transfer conveyor with photo sensing for part flow control.
1-Nakamura Tome TW-20 twin spindle 4-axis lathe with Fanuc 16TT control, 20/15 HP spindle motor, 2 to 8” Chucks, 5000 RPM, Maximum turning diameter: 8.46”, Maximum turning length: 7.56”.
1-Nakamura Tome Tmc-2011 single spindle 2-axis lathe with Fanuc 18T control. 10/7.5 HP spindle motor, 8” Chuck, 4500 RPM, Maximum turning diameter: 11.02”, Maximum turning length: 11.81”.
1-Hoffman HDV-30.1 vertical, single plane hard bearing suspension balancer
1-Blow off Station

(Robo Cell is RIA R15.06 Safety Requirement compliant)

Top

Robo Cell # 2:

2-Panasonic AW-010A pick and place 6-axis industrial robots, 10 Kg (22 lb.) payload with 63.5” radial reach, AC servo motors and brakes on all axes, touch sensing, communications port, 32 bit RISC-based control.
1 input and 1 output conveyor with adjustable sides for change in diameter of product input coupled with a transfer conveyor with photo sensing for part flow control.
1-Nakamura Tome TW-20 twin spindle 4-axis lathe with Fanuc 16TT control, 20/15 HP spindle motor, 2 to 8” Chucks, 5000 RPM, Maximum turning diameter: 8.46”, Maximum turning length: 7.56”.
1-Mori Seiki SL-200 single spindle 2-axis lathe with Fanuc 18T control. 15/10 HP spindle motor, 8” Chuck, 4000 RPM, Maximum turning diameter: 15”, Maximum turning length: 18.1”.
1-Hoffman HDV-30.1 vertical, single plane hard bearing suspension balancer
1-Blow off Station

(Robo Cell is RIA R15.06 Safety Requirement compliant)